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Case study · Manufacturing

How an Apparel Company Doubled Sales and EBITDA While Preparing for a Strategic Exit

sales and EBITDA in five years
At a glance
Doubled sales and EBITDA within five years
Improved operational scalability across manufacturing, supply chain, and HR
Increased employee retention and engagement in key production areas
Successfully positioned the company for a strategic sale while maintaining long- term growth potential
Industry
Apparel Manufacturing
Structure
Founder-led apparel company with $68 million in annual revenue
Challenge
Scaling operations to support aggressive growth targets while preparing for a future sale
Engagement
Enterprise-wide operational improvement using the Work Excellence Method

The challenge

What began as a small business had grown into a $68 million apparel company with ambitious goals.

Leadership set a clear objective: double sales and EBITDA within five years while preparing the organization for a potential future sale.

Achieving these goals would require more than revenue growth. The company needed to strengthen the operational systems supporting manufacturing, supply chain management, workforce development, and strategic execution.

Key challenges included:

Scaling operations without increasing inefficiencies
Improving workforce stability in production environments
Strengthening inventory and supply chain performance
Building the operational discipline required to support long-term growth and enterprise value

The organization needed a scalable operating model capable of supporting both growth and future ownership transitions.

Our approach

Work Excellence partnered with leadership to evaluate how work was managed across the business and identify opportunities to strengthen operational performance.

Rather than focusing on isolated improvements, the effort centered on building the systems and capabilities necessary to support long-term growth.

We worked directly on the business by:

Assessing operations across manufacturing, supply chain, HR, and strategic planning
Identifying barriers to scalability and growth
Aligning operational priorities with long-term business objectives
Building greater consistency in how work was managed across departments

This created a foundation for sustainable growth while improving readiness for future strategic opportunities.

What the team built

The organization implemented a series of improvements designed to strengthen operational performance and support growth objectives.

Supply Chain and Inventory Optimization

Inventory management systems and production scheduling processes were improved to reduce shortages, improve responsiveness, and support more efficient operations.

Workforce Development

Recruitment and hiring practices were redesigned to better align with company culture and long-term workforce needs.

Employee Engagement and Retention

Structured onboarding, training, and job rotation programs improved employee development and engagement throughout production operations.

Growth-Focused Operational Management

Operational improvements were aligned directly with strategic growth goals, ensuring execution supported both financial performance and long-term value creation.

Together, these changes created a stronger operating foundation capable of supporting continued expansion.

Results

The transformation delivered significant business and operational outcomes:

Doubled sales and EBITDA within the targeted five-year period
Improved employee retention and satisfaction across production teams
Established a scalable operating model to support future growth
Successfully positioned the company for a strategic sale completed in 2019, with founders retaining partial ownership

The organization not only achieved its growth objectives but also increased enterprise value and created greater flexibility for the future.

What this means for leaders

Growth alone does not create enterprise value—scalability does.

Many organizations focus on increasing revenue while overlooking the systems required to support sustainable growth. As companies expand, weaknesses in operations, workforce development, and execution often become barriers to performance.

This case demonstrates that preparing for future growth, or a future exit, requires building an operating model capable of consistently delivering results.

Key takeaways
Sustainable growth requires operational systems that can scale with the business
Workforce stability and operational discipline directly impact enterprise value
Exit readiness is often the result of years of intentional operational improvement

A business becomes more valuable when success depends less on individuals and more on systems.

Evaluating whether your systems, processes, and people are prepared to support future growth can reveal significant opportunities to improve both performance and long-term business value.

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